Aluminium
Kempe Engineering has more than twenty five years experience in working with major aluminium smelting companies in many regions of the world, with extensive knowledge of the industry and its requirements.
We understand the imperative for safe, efficient and reliable delivery of engineering services.
Engineering, Technology and Construction Solutions
We are active in both greenfield and brownfield projects, for which we provide services ranging from individual equipment to fully integrated turnkey packages. We also retrofit equipment or process sub-systems within existing facilities while maintaining ongoing
operations.
These services are provided through our global service delivery model, and can include:
- Process improvement programs
- Engineering and design
- Project management
- Manufacturing and assembly
- Site construction and commissioning.
Products
Our extensive range of products includes:
- Anode Handling and Cleaning Systems
- Rodding Shop Facilities
- Carbon Recycling Systems
- Bath Cooling and Processing Facilities
- Casthouse Ancillary Equipment
- Pot Demolition Facilities
- P&F Conveying Systems
- Dross Process Plants
- Crust Breaker and Feeder Assemblies
- Anode Yoke Assemblies.
Maintenance and Manufacturing Services
We are one of the largest global providers of asset maintenance services in the aluminium smelting industry, working collaboratively with our clients to sustain
and improve their production facilities.
Our aim is to add value by identifying engineering solutions than can optimise production output while reducing
maintenance and operating costs.
Services are delivered through our regional branch network, which includes purpose built maintenance facilities mostly located in close proximity to our clients’ operations.
Total system maintenance packages for:
- Process plant
- Superstructure repair
- Anode bar repair
- Potshell repair
- Crust breaker and feeder refurbishment
- Conveyor structures & belting
- Site-wide crane fixed & mobile
- Dense phase conveyor systems
- Programed shutdowns
- Breakdown support
Site-wide maintenance services
- Mechanical and structural
- Electrical and automation
- Hydraulics and pneumatics
- Engineering & technical personnel
- Operations support personnel
Workshop Repair of Rotable Equipment
Procurement, manufacture and
repair of spare parts
- Machine refurbishment
- Component rebuilding and machining
- Fluid power equipment
- Process valves
- Electrical & Instrumentation Control Cubicles
Process equipment
Our technical and customer support team provides our clients with the specialised components and spare parts to support their assets to operate at the required production
output.
Equipment and spare parts supplied include:
- Specialised, engineered and manufactured parts
- Engineered machine and equipment sets
- Ancillary process equipment
- Conveyor belt spares
- P & F Conveyor components
- Fluid power components & spares
- Crust breaker and feeders
- Crane spares
- Process valves
Recent Projects
Alcoa/Elkem Mosjøen, Norway –
Green anode handling & cooling plantSohar Aluminium, Oman –
Green anode handling & cooling plantBoyne Smelters, Australia –
Green anode handling & cooling plantMa’aden Aluminium, Saudi Arabia –
Baked Anode Handling & Cleaning PlantAlcoa/Elkem Mosjøen, Norway –
Baked anode handling & cleaning plantAluminium Argentino, Argentina –
Baked anode handling & cleaning plantBoyne Smelters, Australia –
Baked anode handling & cleaning packageMa’aden Aluminium, Saudi Arabia
Baked anode handling & cleaning packageSohar Aluminium, Oman –
Baked anode handling & cleaning packageVedanta Aluminium, India –
Baked anode handling & cleaning packageAlcoa Fjardaal, Iceland –
Turn key Rodding shopDubai Aluminium, UAE –
Rodding shop equipment packagesEmirates Aluminium, UAE –
Rodding shop equipment packagesMa’aden Aluminium, Saudi Arabia –
Rodding shop equipment packagesQatar Aluminium, Qatar –
Turn key Rodding shopSohar Aluminium, Oman –
Rodding shop equipment packagesBharat Aluminium, India –
Bath cooling & processing plantDubai Aluminium, UAE –
Bath cooling & processing plantHindalco Industries, India –
Bath cooling & processing plantQatar Aluminium, Qatar –
Bath cooling & processing plantSohar Aluminium, Oman –
Bath cooling & processing plantVedanta Aluminium, India –
Bath cooling & processing plantQatar Aluminium, Qatar – Carbon Recycling
Bath Processing FacilitiesBoyne Smelters, Aust – Potrooms Ancillary
Crustbreakers & Point FeedersDubai Aluminium, UAE – Potrooms Ancillary
Crustbreakers & Point FeedersQatar Aluminium, Qatar – Potrooms Ancillary
Rod AssembliesQatar Aluminium, Qatar – Potrooms Ancillary
Anode PalletsDubai Aluminium, UAE – Potrooms Ancillary
Crucible Cleaning MachinesAlcoa Fjardaal, Iceland – Potrooms Ancillary
Tapping Pipe Cleaning MachinesAlcoa Fjardaal, Iceland – Potrooms Ancillary
Siphon Pipe Cleaning MachinesAlcoa Fjardaal, Iceland – Potrooms Ancillary
Crucible Preheating & Drying EquipmentBoyne Smelters, Australia – Casthouse
Dross Processing Plant